How To Ship Lithium Batteries

How To Ship Lithium Batteries

Lithium batteries are increasing in popularity, but despite restrictions you can safely ship lithium batteries by air. Here's what to know about how to ship lithium batteries.

In our modern, tech-driven world, lithium and lithium-ion batteries power a vast array of devices, from smartphones and laptops to electric vehicles and power tools. Their efficiency and reusability have made them a vital component of our daily lives. But when it comes to shipping these potentially hazardous items, complexities arise. Lithium batteries are classified as hazardous materials, and shipping them requires careful attention to safety measures and regulatory compliance.

At RS Group, we understand these challenges and have honed our expertise in freight brokerage to ensure the safe, efficient, and legal shipping of lithium batteries. In this article, we aim to demystify the process and provide a comprehensive guide on how to ship lithium batteries both internally within your organization and externally to your customers or business partners.

What are Lithium Batteries?

Lithium and lithium-ion batteries are two commonly used types of rechargeable batteries. Their high energy density, long lifespan, and light weight make them the ideal choice for many electronics.

Lithium Batteries

Use lithium metal or lithium compounds as an anode. They can be both rechargeable (secondary batteries) and non-rechargeable (primary batteries), and are often found in items like watches, calculators, and some medical devices.

Lithium-ion Batteries

On the other hand, are always rechargeable and don't use lithium metal. Instead, they rely on lithium ions moving from the negative electrode to the positive electrode during discharge and back when charging. These are the batteries you'll find powering your smartphone, laptop, or electric car.

While these batteries have revolutionized our ability to store and use energy, they come with some risks. Lithium batteries are considered hazardous materials because they can overheat and ignite under certain conditions, such as being damaged, improperly packaged, or subjected to high temperatures. This characteristic, known as thermal runaway, is why such rigorous safety and regulatory standards are applied to their shipment.

In the following sections, we'll delve deeper into these regulations and provide detailed guidance on how to ship lithium batteries safely and legally, whether internally within your company or externally to your customers.

Essential Tips for Safely Shipping Batteries

Shipping lithium batteries require a keen eye for detail and a commitment to safety. To ensure your shipments are always in compliance and arrive at their destination without incident.

Shield Batteries and Terminals

Batteries and their terminals must be protected to prevent any chances of short-circuiting. Use insulating, non-conductive materials such as electrical tape or custom-designed protective caps to cover the terminals.

Package Each Battery Separately

Individual packaging is crucial for safety. Each battery should be placed in a fully-enclosed interior package. This not only protects the terminals but also minimizes the risk of damage caused by contact with other batteries or items.

Avoid Overloading Packages

Avoid placing heavy items on packed batteries. Overloading can lead to pressure on the batteries, increasing the risk of damage.

Keep Batteries Isolated

Batteries should be kept away from other metal objects that may cause short-circuiting. Always ensure that there is sufficient cushioning material to avoid unwanted contact.

Disable Devices During Transit

To prevent accidental activation, ensure that devices with installed batteries are turned off during shipping. If possible, remove the batteries and pack them separately.

Protect Device Switches

Cover the switches of any device with batteries to prevent accidental activation while in transit. This can be done with sturdy tape or custom switch protectors.

Avoid Extreme Heat

Lithium batteries should not be stored in extreme heat as it increases the risk of thermal runaway. Always store and transport them in a cool and well-ventilated environment.

Ensure Correct Battery Installation

Make sure batteries are not defective or incorrectly placed in devices. A poorly placed battery can cause malfunction or increase the risk of short-circuiting.

Secure Devices in Packages

The device should be padded in the package to avoid any movement that might lead to accidental activation or damage. Use bubble wrap, foam peanuts, or other padding materials to secure the device.

Label Your Shipment Clearly

Make it obvious that your shipment contains lithium batteries. Use the official lithium battery handling label and any other necessary hazardous goods labels. This helps carriers handle your shipment with the necessary precautions and complies with shipping regulations.

Role of Freight Brokerage in Shipping Lithium Batteries

Navigating the complex world of lithium battery shipping can be challenging for businesses. That's where the role of a freight brokerage like RS Group becomes invaluable. A freight broker serves as a link between shippers and carriers, leveraging their expertise and network to ensure that shipments, especially those involving hazardous materials like lithium batteries, are handled safely, efficiently, and in compliance with all regulations.

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How a Freight Brokerage Can Help in Shipping Lithium Batteries

A freight brokerage brings a wealth of knowledge and experience in dealing with the intricacies of shipping hazardous materials. They understand the nuances of the various regulations, whether they're from the U.S. Department of Transportation (DOT), the International Air Transport Association (IATA), or other regulatory bodies. This knowledge helps them guide businesses in properly packaging and labeling their shipments, choosing the right carriers, and ensuring that all documentation is in order.

Furthermore, freight brokers have extensive networks of reliable carriers. This allows them to select the most suitable carrier for your lithium battery shipments, considering factors like cost, transit time, and carrier experience in handling hazardous materials. By entrusting your shipments to a reputable freight brokerage, you can save time, reduce costs, and most importantly, ensure the safety and legality of your lithium battery shipments.

At RS Group, we're more than just a freight broker - we're your partner in navigating the complexities of lithium battery shipping. Our team has years of experience and a deep understanding of the regulations and requirements for shipping these crucial, yet hazardous, goods.

We handle every step of the shipping process, from packaging guidance to carrier selection, documentation, and tracking. We're committed to delivering your lithium batteries safely, on time, and in full compliance with all regulations.